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API API-510 Exam Syllabus Topics:

SectionObjectives
Topic 1: Inspection, Testing, and Monitoring- Corrosion monitoring and assessment
  • 1. Remaining life calculations
    • 2. Corrosion mechanisms
      - In-service inspection methods
      • 1. Nondestructive examination (UT, RT, MT, PT)
        • 2. Visual inspection techniques
          Topic 2: Repair, Alteration, and Rerating- Repair procedures
          • 1. Welding repairs and procedures
            • 2. Post-weld heat treatment requirements
              - Alteration and rerating requirements
              • 1. Documentation and code compliance
                • 2. Pressure vessel rerating principles
                  Topic 3: Risk and Integrity Management- Risk-based inspection (RBI)
                  • 1. API 580 concepts
                    • 2. Probability and consequence of failure
                      Topic 4: Codes, Standards, and Fitness-for-Service- Fitness-for-service evaluation
                      • 1. Defect assessment methodologies
                        • 2. API 579/ASME FFS-1 concepts
                          - API and ASME standards
                          • 1. API 510 inspection code requirements
                            • 2. ASME Section VIII overview
                              Topic 5: Pressure Vessel Design and Engineering Fundamentals- Construction and fabrication basics
                              • 1. Fabrication standards (ASME Section VIII)
                                • 2. Weld joint efficiency
                                  - Design principles and calculations
                                  • 1. Design pressure and temperature considerations
                                    • 2. Allowable stress and material selection

                                      API Pressure Vessel Inspector Sample Questions:

                                      1. After an alteration to a pressure vessel, in lieu of a hydrostatic test, special inspection procedures will be carried out.
                                      What must be done prior to carrying out the special inspection procedures?

                                      A) Review all NDE procedures prior to commencement of the NDE used to waive the hydrostatic test requirement
                                      B) Make certain it is permitted by any jurisdictional rules that may exist and consult with an engineer experienced in pressure vessel design and the Authorized Pressure Vessel Inspector
                                      C) Consult with the chief inspector of the jurisdiction
                                      D) Check with the NBIC Authorized inspector


                                      2. For alterations or repairs on vessels that were previously post-weld heat treated as a code requirement and fabricated of P-1 and P-3 materials, preheating is not to be less than ___________ may be considered as an alternative to PWHT.

                                      A) 700˚F
                                      B) 300˚F
                                      C) 900˚F
                                      D) 500˚F


                                      3. When a RBI assessment is used to increase the typical 10 year inspection limit, it shall be reviewed by a pressure vessel engineer and authorized inspectors at intervals not exceed which of the following?

                                      A) 5 years
                                      B) 10 years
                                      C) 20 years
                                      D) 15 years


                                      4. What is the maximum allowable working pressure (MAWP) recalculated after a significant repair?

                                      A) After each repair
                                      B) Biannually
                                      C) Annually
                                      D) Every five years


                                      5. Discuss how API-510 standards can be effectively communicated and implemented across an organization with multiple international locations.


                                      Solutions:

                                      Question # 1
                                      Answer: B
                                      Question # 2
                                      Answer: B
                                      Question # 3
                                      Answer: B
                                      Question # 4
                                      Answer: A
                                      Question # 5
                                      Answer: Only visible for members

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